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Two-color molds for handheld power tools

Two-color molds for handheld power tools

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Brand Name: DAYSTAR

Model Number: DS - 23116

Shaping Mode: Plastic injection molding

OEM/ODM: Acceptable

Package: Standard or per request

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Product Name:Two-color molds for handheld power tools

This product has two sets of two-color molds and three sets of plastic molds.
Sample delivery on the 30th day, mass production on the 46th day.

China two color injection mold manufacturer

Daystarmold is a focus on the export of plastic molds, for this two-color molds we and customer drawings to determine the understanding of the mold and structural characteristics, we immediately start the production program, in the entire mold manufacturing process also encountered some problems, in the product assembly process, found that part of the area has a burr, as well as the assembly of the degree of cooperation with some of the more than the tolerance, due to the rich experience in manufacturing two-color molds, immediately on the mold structure, as well as the adjustment of injection parameters, the product optimization, the customer received the prototype was very satisfied with the product results. As we have rich experience in manufacturing two-color molds, we immediately adjusted the mold structure and injection parameters to optimize the product, and the customer was very satisfied with the product after receiving the sample.

Brand Name DAYSTAR
Model Number DayStar Two-color molds for handheld power tools
OEM/ODM Acceptable
Package Standard or as your request
cycle time 46 days.
Mold Size 800mm*705mm*720mm
  1. What is a two-color mold?
    A two-color mold is a specialized mold used in plastic injection molding to produce parts with two different colors or materials in a single cycle. This process is also known as two-shot or dual-shot molding.
  2. What are the advantages of using a two-color mold?
    The main advantages include improved product aesthetics, elimination of secondary processing (like painting or assembly), stronger bond between the two materials, and potential cost savings in production.
  3. What types of products are commonly made with two-color molds?
    Products such as automotive components (like buttons and switches), toothbrushes, appliance controls, and consumer electronics are commonly manufactured using two-color molds due to their enhanced appearance and functionality.
  4. How does a two-color molding process work?
    The process involves injecting two different types of plastic into the same mold in two stages. The first material is injected and allowed to partially or completely solidify. Then, the mold is rotated or a core is shifted, and the second material is injected, bonding with the first material.
  5. What materials can be used in two-color molding?
    Almost any combination of thermoplastic materials can be used, as long as they have compatible melting temperatures and bonding properties. Common combinations include ABS with TPE (for soft touch components) and PC with ABS.
  6. What are the design considerations for two-color molds?
    Key considerations include ensuring proper material bonding, accounting for shrinkage and thermal expansion of different materials, and designing the part to facilitate smooth material flow and proper venting.
  7. Are there any limitations to two-color molding?
    Limitations may include higher mold and production costs, longer cycle times compared to standard injection molding, and the need for precise control of molding parameters to ensure quality.
  8. Can two-color molds be used for materials other than plastic?
    Primarily, two-color molds are designed for plastics. However, some specialized applications might use similar concepts for other materials, like certain types of rubbers or composites, but these are less common.
  9. How does two-color molding affect the strength of the product?
    When properly designed and executed, two-color molding can enhance the strength and functionality of a product, especially if the materials are chosen for their complementary properties (e.g., a rigid frame with a soft grip).
  10. What are the maintenance requirements for two-color molds?
    Maintenance involves regular cleaning, inspection for wear and damage, and lubrication of moving parts. Due to the complexity of two-color molds, they may require more frequent maintenance than standard molds to ensure consistent quality and prolong their lifespan.

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